Lubricants in brewing
Recommended lubricants in brewing. Products of Fuchs Lubricants.
Steps in brewing and recommended lubricants.
1. Malting
lubricate | application | food grade -H1 compliant option |
---|---|---|
pumps - enclosed gear | gear oil | Cassida HF100, GL150, GLE150 |
mixer-, pump-axis, roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
mixer - gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
2. Brewhouse
lubricate | application | food grade -H1 compliant option |
---|---|---|
pumps - enclosed gear | gear oil | Cassida HF100, GL150, GLE150 |
mixer-, pump-axis, roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
mixer - gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
3. Fermentation
lubricate | application | food grade -H1 compliant option |
---|---|---|
self lubricating control valves | oil-free | |
separators (gearbox) | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
separators (hydraulics) | hydraulic oil | Cassida HF 46 or 68 |
filter presses | hydraulic oil | Cassida HF 46 or 68 |
4. Forklifttruck
lubricate | application | food grade -H1 compliant option |
---|---|---|
roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
chain | chain oils | Cassida Chain Oil |
hydraulics | hydraulic oil | Cassida HF 68 |
5. De-palletiser
lubricate | application | food grade -H1 compliant option |
---|---|---|
gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
vacuum pump | vacuum pump oil | Cassida VP100 |
roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
hydraulics | hydraulic oil | Cassida HF 46 or 68 |
6. Bottle / can rinser
lubricate | application | food grade -H1 compliant option |
---|---|---|
roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
7. Filling machine (bottle, cans)
lubricate | application | food grade -H1 compliant option |
---|---|---|
lubrication system | recirculation | Cassida HF 100 or GL 150 |
rotating filler: roller bearings main axis | automatic lubrication system | Cassida EPS 2 or HDS 2 |
gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
rotating filler: product seal & bearing | silicon grease | Cassida VTS 3 |
linear filler: chain conveyor | water soluble surfactants | not in program |
roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
8. Can seamer
lubricate | application | food grade -H1 compliant option |
---|---|---|
seamer heads - roller bearings | grease NLGI 1, water resistant | Cassida RLS 1 or EPS 1 |
seamer heads - roller bearings | automatic lubrication system | Cassida RLS 00 or RLS 0 |
lubrication system | total loss or recirculation | Cassida GLE 150, GLE 220 or FM TLS 150 |
lubrication system | recirculation (incl.seamer heads) | Cassida HF 100 or CR 100 |
roller bearings | grease NLGI 1 or 2, water res. | Cassida RLS 1 or 2, EPS 1 or 2 |
gear box | gear oil | Cassida GL 220 or GLE 220 |
main drive - gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
9 Keg
lubricate | application | food grade -H1 compliant option |
---|---|---|
pneumatics | hydraulic oil | Cassida HF 15 or HF 32 |
conveyor | chain oils | Cassida Chain Oil or WG 220 |
gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
10. Keg rinser
lubricate | application | food grade -H1 compliant option |
---|---|---|
roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
high pressure pump (gear box) | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
11. Keg filler
lubricate | application | food grade -H1 compliant option |
---|---|---|
hydraulics | hydraulic oil | Cassida HF 32 |
gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
lubrication system (cams, bearings) | total loss | Cassida GL 320 |
12. Keg closer
lubricate | application | food grade -H1 compliant option |
---|---|---|
seal (in peroxide) | silicon grease | Cassida VTS 3 |
gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
hydraulics | hydraulic oil | Cassida HF 32 |
13. Labelling /packing
lubricate | application | food grade -H1 compliant option |
---|---|---|
gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
gear box - aggregate | gear oil | Cassida GL 150 or GLE 150 |
lubrication system | recirculation | Cassida HF 100 or GL 150 |
lubrication system | chain oils | Cassida GL 220 |
roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
roller bearings - hot seal | grease NLGI 2, high temperature | Cassida HTS |
shrink tunnel: lubrication system | chain oils, high temperature | Cassida GL 220 or WG 220 |
14. Stack and palletize
lubricate | application | food grade -H1 compliant option |
---|---|---|
roller bearings | grease NLGI 2, water resistant | Cassida EPS 2 |
hydraulics | hydraulic oil | Cassida HF 68 (optional) |
gear box | gear oil | Cassida GL 220 upto 460 or WG 220 upto 460 (for worm gear) |
2006/42/EC Machine directive: Supplementary essential requirements
Summary of the requirements for food machinery in the Machinery Directive.
2.1. Foodstuffs machinery and machinery for cosmetics or pharmaceutical products
2.1.1. General
Machinery intended for use with foodstuffs or with cosmetics or pharmaceutical products must be designed and constructed in such a way as to avoid any risk of infection, sickness or contagion. The following requirements must be observed:
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materials in contact with, or intended to come into contact with, foodstuffs or cosmetics or pharmaceutical products must satisfy the conditions set down in the relevant Directives. The machinery must be designed and constructed in such a way that these materials can be cleaned before each use. Where this is not possible disposable parts must be used;
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all surfaces in contact with foodstuffs or cosmetics or pharmaceutical products, other than surfaces of disposable parts, must:
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be smooth and have neither ridges nor crevices which could harbour organic materials. The same applies to their joinings,
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be designed and constructed in such a way as to reduce the projections, edges and recesses of assemblies to a minimum,
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be easily cleaned and disinfected, where necessary after removing easily dismantled parts; the inside surfaces must have curves with a radius sufficient to allow thorough cleaning;
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it must be possible for liquids, gases and aerosols deriving from foodstuffs, cosmetics or pharmaceutical products as well as from cleaning, disinfecting and rinsing fluids to be completely discharged from the machinery (if possible, in a ‘cleaning’ position);
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machinery must be designed and constructed in such a way as to prevent any substances or living creatures, in particular insects, from entering, or any organic matter from accumulating in, areas that cannot be cleaned;
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machinery must be designed and constructed in such a way that no ancillary substances hazardous to health, including the lubricants used, can come into contact with foodstuffs, cosmetics or pharmaceutical products. Where necessary, machinery must be designed and constructed in such a way that continuing compliance with this requirement can be checked.
2.1.2. Instructions
The instructions for foodstuffs machinery and machinery for use with cosmetics or pharmaceutical products must indicate recommended products and methods for cleaning, disinfecting and rinsing, not only for easily accessible areas but also for areas to which access is impossible or inadvisable.
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